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<a href="https://vibromera.eu/de/"><img src="https://vibromera.eu/wp-content/uploads/2021/11/cropped-cropped-46276512_2532942340055366_8704879901346902182_n.jpg" alt="Portable Balancer Balanset-1A" /></a>
<h1>Geräte zur Auswuchtung von Rotoren: Balanset-1A</h1>
<p>Die Auswuchtung von Rotoren in einer oder zwei Ebenen der Korrektur. Die Anzahl der Auswuchtungsebenen wird unter Berücksichtigung der konstruktiven Merkmale des Rotors des auszubalancierenden Geräts festgelegt. Die Auswuchtung in einer Ebene ("statisch") wird normalerweise für schmale, scheibenförmige Rotoren durchgeführt, die keine wesentlichen axialen Verschiebungen aufweisen. Typische Beispiele für Rotoren dieser Klasse sind:</p>
<ul>
<li>Schleifscheiben;</li>
<li>Riemenscheiben;</li>
<li>Schwungscheiben;</li>
<li>Zahnräder;</li>
<li>Kupplungen;</li>
<li>Spannfutter von Drehmaschinen;</li>
<li>Schmale Ventilatoren usw.</li>
</ul>
<p>Die Auswuchtung in zwei Ebenen ("dynamisch") wird für lange (wellenförmige) zweistützige Rotoren durchgeführt. Typische Beispiele für Rotoren dieser Klasse sind:</p>
<ul>
<li>Rotoren von Elektromotoren und Generatoren;</li>
<li>Rotoren von Kompressoren und Pumpen;</li>
<li>Arbeitsräder von Turbinen und Ventilatoren;</li>
<li>Breite Schleifscheiben;</li>
<li>Spindeln;</li>
<li>Wellen von Mahlanlagen mit Stößeln usw.</li>
</ul>
<p>Der Prozess der Rotorwuchtung mit dem Balanset-1A-Gerät von Vibromera umfasst mehrere Schlüsselschritte, von der Vorbereitung des Equipments bis zur Installation der Ausgleichsgewichte.</p>
<p>Vorbereitung des Equipments: Platzieren Sie die Schwingungssensoren senkrecht zur Rotationsachse des Rotors. Befestigen Sie den Laser-Tachometer an einem magnetischen Stativ und richten Sie ihn auf das Reflexband aus, das an der Riemenscheibe befestigt ist. Schließen Sie die Sensoren an das Gerät an und verbinden Sie das Gerät über USB mit einem Laptop. Starten Sie die Balanset-Software und wählen Sie den Zwei-Ebenen-Auswuchtmodus.</p>
<p>Erstmessung der Vibration: Vor Beginn der Auswuchtung hängen Sie eine Testlast auf und notieren Sie deren Gewicht und Installationsradius. Starten Sie den Rotor und messen Sie das Anfangsniveau der Vibration, um die Amplitude und Phase des ursprünglichen Ungleichgewichts zu bestimmen.</p>
<p>Auswuchtung in der ersten Ebene: Platzieren Sie die Testlast in der ersten Ausgleichsebene, die der Position des ersten Sensors entspricht. Starten Sie den Rotor zur Messung der Vibrationsebene. Es ist wichtig, dass sich Amplitude oder Phase um mindestens 20 % ändern - dies deutet darauf hin, dass das Ungleichgewicht teilweise korrigiert wurde.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697404_121.jpg" alt="Erste Ebene der Balansierung">
<p>Auswuchtung in der zweiten Ebene: Verschieben Sie die Testlast in die zweite Ebene (wo der zweite Sensor installiert ist), starten Sie den Rotor erneut und führen Sie eine Messung durch. Diese Daten helfen dem Programm, die genaue Position und das Gewicht der Ausgleichsgewichte zu berechnen.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697403_121.jpg" alt="Zweite Ebene der Balansierung">
<p>Korrektur des Ungleichgewichts: Basierend auf den erhaltenen Daten schlägt das Balanset-Programm Ausgleichsgewichte und deren Installationswinkel für beide Ebenen vor. Entfernen Sie die Testlast, bereiten Sie die Ausgleichsgewichte gemäß den Programmempfehlungen vor, und installieren Sie sie unter dem richtigen Winkel in die Drehrichtung des Rotors aus der ursprünglichen Position der Testlast.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448541.png" alt="Korrektur des Ungleichgewichts">
<p>Überprüfung und Abschluss der Balansierung: Starten Sie den Rotor zur abschließenden Überprüfung der Balansierung. Wenn die Vibration auf ein akzeptables Niveau gesunken ist, ist der Prozess abgeschlossen. Wenn weitere Korrekturen erforderlich sind, zeigt das Programm an, wo und wie viele zusätzliche Gewichte installiert werden müssen.</p>
<p>In the world of industrial maintenance, the precision of machinery is paramount. One of the key aspects of ensuring optimal performance is rotor balancing. The <strong>Balanset-1A</strong> stands out as a leading portable device for balancing rotors in various industrial applications.</p>
<h2>Understanding Rotor Balancing</h2>
<p>Rotor balancing is crucial for the smooth operation of machines. It can be performed in one or two planes, depending on the rotor's design. Single-plane balancing, often referred to as "static" balancing, is suitable for narrow disc-shaped rotors that do not exhibit significant axial runout. Examples of such rotors include:</p>
<ul>
<li>Narrow grinding wheels</li>
<li>Belt drive pulleys</li>
<li>Disc flywheels</li>
<li>Gear wheels</li>
<li>Couplings</li>
<li>Lathe chucks</li>
<li>Narrow fans</li>
</ul>
<p>On the other hand, two-plane balancing, or "dynamic" balancing, is ideal for long, shaft-like rotors that are supported at both ends. Typical examples include:</p>
<ul>
<li>Rotors of electric motors and generators</li>
<li>Compressors and pump rotors</li>
<li>Impellers of turbines and fans</li>
<li>Wide grinding wheels</li>
<li>Spindles</li>
<li>Wheat mill shafts with beaters</li>
</ul>
<h2>Key Features of Balanset-1A</h2>
<h3>1. Compact and Portable</h3>
<p>The Balanset-1A is designed for mobility. Its compact and sturdy case allows for easy transportation, making it perfect for fieldwork or on-site repairs. This portability is essential for professionals who frequently operate outside of standard facilities.</p>
<h3>2. Intuitive Software</h3>
<p>The device connects seamlessly to a laptop, featuring user-friendly software that guides users through setup and balancing processes. With step-by-step instructions, users can easily follow prompts as the software calculates corrective weights and their installation angles automatically.</p>
<h3>3. Multifunctionality</h3>
<p>Balanset-1A serves dual purposes as both a vibration meter and a balancing device. In vibration meter mode, users can monitor overall vibration levels, create spectra, and analyze harmonics to gain a comprehensive understanding of the machinery's condition. In balancing mode, it calculates mass and angles for weights to be positioned in one or two planes.</p>
<h3>4. High Measurement Accuracy</h3>
<p>With a phase measurement accuracy of В±1В° and vibration measurement accuracy of В±5%, the Balanset-1A meets high industry standards. This precision is vital for tasks ranging from fan balancing to tuning industrial machine rotors.</p>
<h3>5. Customizable Options</h3>
<p>The device offers multiple options to tailor it for specific applications. Users can select modes displaying polar diagrams or utilize the built-in calculator for permissible imbalance calculations per ISO 1940, ensuring versatility for various tasks.</p>
<h3>6. Ease of Learning and Use</h3>
<p>No extensive knowledge in vibration diagnostics is required to operate the Balanset-1A. The simplified program allows beginners to grasp its functionalities quickly, while the archiving feature helps users review results and learn from previous cases.</p>
<h3>7. Support for Series Balancing</h3>
<p>Balanset-1A is perfect for mass production environments requiring regular balancing of numerous identical rotors. The device enables easy saving and utilization of data from previous sessions, streamlining the process and reducing labor costs.</p>
<h3>8. Operation Without a Tachometer</h3>
<p>In scenarios where precise phase angle measurement is unnecessary, the Balanset-1A can function without a tachometer, providing overall vibration levels for quick diagnostics. However, a tachometer can be added later for more detailed measurements when needed.</p>
<h3>9. Quality Assurance and Reliability</h3>
<p>The device is backed by a one-year warranty, with technical support from the manufacturer, Vibromera. This commitment to quality is crucial for users who rely on the device for long-term performance.</p>
<h3>10. Cost-Effective Solution</h3>
<p>With a competitive price point compared to similar devices on the market, the Balanset-1A offers an excellent balance of affordability and quality. Whether for large-scale production facilities or small workshops, it represents a worthwhile investment for those looking to enhance product quality without incurring excessive costs.</p>
<h2>Conclusion</h2>
<p>The Balanset-1A is an indispensable tool for professionals involved in rotor balancing and industrial repair. Its portable design, intuitive software, multifunctionality, and high accuracy make it a top choice for ensuring optimal machine performance. Whether you're a seasoned technician or a novice, the Balanset-1A simplifies the balancing process, ensuring that your equipment runs smoothly and efficiently.</p>
<b>Contact Information:</b>
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
<a href="https://www.etsy.com/listing/1791714976">Buy Balanset-1A on Etsy</a><br>
<a href="https://www.facebook.com/marketplace/item/1659600861554356">Balanset-1A OEM on Facebook Marketplace</a><br>
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2024年11月17日 19:47
<a href="https://vibromera.eu/de/"><img src="https://vibromera.eu/wp-content/uploads/2021/11/cropped-cropped-46276512_2532942340055366_8704879901346902182_n.jpg" alt="Portable Balancer Balanset-1A" /></a>
<h1>Geräte zur Auswuchtung von Rotoren: Balanset-1A</h1>
<p>Die Auswuchtung von Rotoren in einer oder zwei Ebenen der Korrektur. Die Anzahl der Auswuchtungsebenen wird unter Berücksichtigung der konstruktiven Merkmale des Rotors des auszubalancierenden Geräts festgelegt. Die Auswuchtung in einer Ebene ("statisch") wird normalerweise für schmale, scheibenförmige Rotoren durchgeführt, die keine wesentlichen axialen Verschiebungen aufweisen. Typische Beispiele für Rotoren dieser Klasse sind:</p>
<ul>
<li>Schleifscheiben;</li>
<li>Riemenscheiben;</li>
<li>Schwungscheiben;</li>
<li>Zahnräder;</li>
<li>Kupplungen;</li>
<li>Spannfutter von Drehmaschinen;</li>
<li>Schmale Ventilatoren usw.</li>
</ul>
<p>Die Auswuchtung in zwei Ebenen ("dynamisch") wird für lange (wellenförmige) zweistützige Rotoren durchgeführt. Typische Beispiele für Rotoren dieser Klasse sind:</p>
<ul>
<li>Rotoren von Elektromotoren und Generatoren;</li>
<li>Rotoren von Kompressoren und Pumpen;</li>
<li>Arbeitsräder von Turbinen und Ventilatoren;</li>
<li>Breite Schleifscheiben;</li>
<li>Spindeln;</li>
<li>Wellen von Mahlanlagen mit Stößeln usw.</li>
</ul>
<p>Der Prozess der Rotorwuchtung mit dem Balanset-1A-Gerät von Vibromera umfasst mehrere Schlüsselschritte, von der Vorbereitung des Equipments bis zur Installation der Ausgleichsgewichte.</p>
<p>Vorbereitung des Equipments: Platzieren Sie die Schwingungssensoren senkrecht zur Rotationsachse des Rotors. Befestigen Sie den Laser-Tachometer an einem magnetischen Stativ und richten Sie ihn auf das Reflexband aus, das an der Riemenscheibe befestigt ist. Schließen Sie die Sensoren an das Gerät an und verbinden Sie das Gerät über USB mit einem Laptop. Starten Sie die Balanset-Software und wählen Sie den Zwei-Ebenen-Auswuchtmodus.</p>
<p>Erstmessung der Vibration: Vor Beginn der Auswuchtung hängen Sie eine Testlast auf und notieren Sie deren Gewicht und Installationsradius. Starten Sie den Rotor und messen Sie das Anfangsniveau der Vibration, um die Amplitude und Phase des ursprünglichen Ungleichgewichts zu bestimmen.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697405_121.jpg" alt="Rotorbalansierung">
<p>Auswuchtung in der ersten Ebene: Platzieren Sie die Testlast in der ersten Ausgleichsebene, die der Position des ersten Sensors entspricht. Starten Sie den Rotor zur Messung der Vibrationsebene. Es ist wichtig, dass sich Amplitude oder Phase um mindestens 20 % ändern - dies deutet darauf hin, dass das Ungleichgewicht teilweise korrigiert wurde.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697404_121.jpg" alt="Erste Ebene der Balansierung">
<p>Auswuchtung in der zweiten Ebene: Verschieben Sie die Testlast in die zweite Ebene (wo der zweite Sensor installiert ist), starten Sie den Rotor erneut und führen Sie eine Messung durch. Diese Daten helfen dem Programm, die genaue Position und das Gewicht der Ausgleichsgewichte zu berechnen.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/03/5969837695301697403_121.jpg" alt="Zweite Ebene der Balansierung">
<p>Korrektur des Ungleichgewichts: Basierend auf den erhaltenen Daten schlägt das Balanset-Programm Ausgleichsgewichte und deren Installationswinkel für beide Ebenen vor. Entfernen Sie die Testlast, bereiten Sie die Ausgleichsgewichte gemäß den Programmempfehlungen vor, und installieren Sie sie unter dem richtigen Winkel in die Drehrichtung des Rotors aus der ursprünglichen Position der Testlast.</p>
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448541.png" alt="Korrektur des Ungleichgewichts">
<p>Überprüfung und Abschluss der Balansierung: Starten Sie den Rotor zur abschließenden Überprüfung der Balansierung. Wenn die Vibration auf ein akzeptables Niveau gesunken ist, ist der Prozess abgeschlossen. Wenn weitere Korrekturen erforderlich sind, zeigt das Programm an, wo und wie viele zusätzliche Gewichte installiert werden müssen.</p>
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<a href="https://vibromera.eu"><img src="https://vibromera.eu/wp-content/uploads/2023/08/image10.png" alt="Portable Balancer Balanset-1A" /></a>
<a href="https://youtube.com/shorts/wjslZublAPk?si=MT7RLNswM4aS2ki1" target="_blank">Watch YouTube Short</a><br>
<h1>Balanset-1A: The Ultimate Portable Balancing Device for Industrial Repair</h1>
<p>In the world of industrial maintenance, the precision of machinery is paramount. One of the key aspects of ensuring optimal performance is rotor balancing. The <strong>Balanset-1A</strong> stands out as a leading portable device for balancing rotors in various industrial applications.</p>
<h2>Understanding Rotor Balancing</h2>
<p>Rotor balancing is crucial for the smooth operation of machines. It can be performed in one or two planes, depending on the rotor's design. Single-plane balancing, often referred to as "static" balancing, is suitable for narrow disc-shaped rotors that do not exhibit significant axial runout. Examples of such rotors include:</p>
<ul>
<li>Narrow grinding wheels</li>
<li>Belt drive pulleys</li>
<li>Disc flywheels</li>
<li>Gear wheels</li>
<li>Couplings</li>
<li>Lathe chucks</li>
<li>Narrow fans</li>
</ul>
<p>On the other hand, two-plane balancing, or "dynamic" balancing, is ideal for long, shaft-like rotors that are supported at both ends. Typical examples include:</p>
<ul>
<li>Rotors of electric motors and generators</li>
<li>Compressors and pump rotors</li>
<li>Impellers of turbines and fans</li>
<li>Wide grinding wheels</li>
<li>Spindles</li>
<li>Wheat mill shafts with beaters</li>
</ul>
<h2>Key Features of Balanset-1A</h2>
<h3>1. Compact and Portable</h3>
<p>The Balanset-1A is designed for mobility. Its compact and sturdy case allows for easy transportation, making it perfect for fieldwork or on-site repairs. This portability is essential for professionals who frequently operate outside of standard facilities.</p>
<h3>2. Intuitive Software</h3>
<p>The device connects seamlessly to a laptop, featuring user-friendly software that guides users through setup and balancing processes. With step-by-step instructions, users can easily follow prompts as the software calculates corrective weights and their installation angles automatically.</p>
<h3>3. Multifunctionality</h3>
<p>Balanset-1A serves dual purposes as both a vibration meter and a balancing device. In vibration meter mode, users can monitor overall vibration levels, create spectra, and analyze harmonics to gain a comprehensive understanding of the machinery's condition. In balancing mode, it calculates mass and angles for weights to be positioned in one or two planes.</p>
<h3>4. High Measurement Accuracy</h3>
<p>With a phase measurement accuracy of В±1В° and vibration measurement accuracy of В±5%, the Balanset-1A meets high industry standards. This precision is vital for tasks ranging from fan balancing to tuning industrial machine rotors.</p>
<h3>5. Customizable Options</h3>
<p>The device offers multiple options to tailor it for specific applications. Users can select modes displaying polar diagrams or utilize the built-in calculator for permissible imbalance calculations per ISO 1940, ensuring versatility for various tasks.</p>
<h3>6. Ease of Learning and Use</h3>
<p>No extensive knowledge in vibration diagnostics is required to operate the Balanset-1A. The simplified program allows beginners to grasp its functionalities quickly, while the archiving feature helps users review results and learn from previous cases.</p>
<h3>7. Support for Series Balancing</h3>
<p>Balanset-1A is perfect for mass production environments requiring regular balancing of numerous identical rotors. The device enables easy saving and utilization of data from previous sessions, streamlining the process and reducing labor costs.</p>
<h3>8. Operation Without a Tachometer</h3>
<p>In scenarios where precise phase angle measurement is unnecessary, the Balanset-1A can function without a tachometer, providing overall vibration levels for quick diagnostics. However, a tachometer can be added later for more detailed measurements when needed.</p>
<h3>9. Quality Assurance and Reliability</h3>
<p>The device is backed by a one-year warranty, with technical support from the manufacturer, Vibromera. This commitment to quality is crucial for users who rely on the device for long-term performance.</p>
<h3>10. Cost-Effective Solution</h3>
<p>With a competitive price point compared to similar devices on the market, the Balanset-1A offers an excellent balance of affordability and quality. Whether for large-scale production facilities or small workshops, it represents a worthwhile investment for those looking to enhance product quality without incurring excessive costs.</p>
<h2>Conclusion</h2>
<p>The Balanset-1A is an indispensable tool for professionals involved in rotor balancing and industrial repair. Its portable design, intuitive software, multifunctionality, and high accuracy make it a top choice for ensuring optimal machine performance. Whether you're a seasoned technician or a novice, the Balanset-1A simplifies the balancing process, ensuring that your equipment runs smoothly and efficiently.</p>
<b>Contact Information:</b>
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
<a href="https://www.etsy.com/listing/1791714976">Buy Balanset-1A on Etsy</a><br>
<a href="https://www.facebook.com/marketplace/item/1659600861554356">Balanset-1A OEM on Facebook Marketplace</a><br>
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